A refresher for people already in the trade, not a training course. Always follow the equipment manufacturer’s instructions and current codes.
Delta T Measurement
Understanding Delta T (Temperature Difference)
Low ΔT = Possible low airflow, dirty filter, or refrigerant issue
High ΔT = Possible restricted airflow or oversized system
Check yourself: What is the target cooling Delta T range?
- 10-15°F
- 16-22°F
- 25-30°F
- 30-50°F
Answer: B. 16-22°F
CFM & Static Pressure
Airflow Measurement
CFM (Cubic Feet per Minute):
- Cooling: 400 CFM per ton
- Heating: varies by furnace BTU and rise
Static Pressure:
- Total external static pressure: 0.5" WC max
- Measure with manometer or magnehelic gauge
- Supply + Return = Total ESP
Check yourself: What is the recommended CFM per ton for cooling?
- 200
- 300
- 400
- 500
Answer: C. 400
Duct Design Basics
Sizing Ductwork Correctly
- Ducts are sized using a friction rate and a duct slide rule or software (like Manual D), based on required CFM.
- Undersized trunk or branch ducts create excess static pressure and reduce delivered airflow.
- Flex duct should be pulled tight — sagging or coiled flex duct dramatically increases resistance.
- Return air must be sized generously; undersized returns are one of the most common airflow problems in the field.
Check yourself: What is one of the most common airflow problems found in the field?
- Oversized return ductwork
- Undersized return ductwork
- Too much insulation on supply ducts
- Excess refrigerant charge
Answer: B. Undersized return ductwork
Diagnosing Airflow Problems
Symptoms and Root Causes
| Symptom | Likely Cause |
|---|---|
| Frozen evaporator coil | Dirty filter, closed dampers, undersized return, low charge |
| High static pressure | Dirty coil/filter, undersized ducts, closed dampers |
| Weak airflow at one register | Crushed/kinked duct, closed damper, disconnected duct |
| Noisy operation | Oversized blower speed for the duct system, loose panels |
Check yourself: A frozen evaporator coil is most often linked to what root cause?
- Excess airflow
- Low airflow across the coil
- Overcharged system only
- High outdoor temperature
Answer: B. Low airflow across the coil
Psychrometrics & Humidity
Sensible Heat, Latent Heat, and Moisture
- Sensible heat: heat that changes a substance's temperature (what a thermometer reads), with no change in physical state.
- Latent heat: the heat required to convert a liquid into vapor, without change of temperature (and, in reverse, the heat released when a vapor condenses back into a liquid). In an HVAC system this shows up as the heat absorbed when water vapor in the air condenses into liquid on the cold evaporator coil — the water changes state and releases its latent heat into the coil, which is how moisture is removed from the air. Because temperature doesn't change during this process, latent heat doesn't register on a thermometer, even though real heat energy is being moved.
- Total cooling capacity is the sum of sensible heat removal (temperature drop) and latent heat removal (dehumidification) — a system's sensible-to-total ratio describes how that capacity splits between the two.
- Dew point: the temperature at which air becomes saturated and moisture begins to condense.
- Slower airflow across the evaporator coil increases dehumidification (more contact time for latent heat transfer) but reduces sensible cooling capacity.
Check yourself: As moisture condenses on a cold evaporator coil, which type of heat is being removed from the air - with no change in temperature?
- Sensible heat
- Latent heat
- Radiant heat
- Specific heat
Answer: B. Latent heat
Zoning & System Balancing
Balancing Airflow Across a System
- Balancing dampers at each branch allow airflow to be adjusted room by room without changing blower speed.
- Zoning systems use motorized dampers and a bypass or variable-speed blower to serve different areas independently.
- Always balance a system with all registers open and filters clean — balancing a dirty system just bakes in the wrong numbers.
Check yourself: What should be true about a system before you balance its airflow?
- Filters should be dirty to simulate real conditions
- Registers should be partially closed
- Filters should be clean and registers open
- The blower should be off
Answer: C. Filters should be clean and registers open
Filter Types & MERV Ratings
Choosing the Right Filter
- MERV (Minimum Efficiency Reporting Value) rates how well a filter captures particles - higher MERV means finer filtration.
- MERV 8-11 is typical for residential systems - a good balance of filtration and airflow.
- MERV 13+ filters capture much finer particles but add significant static pressure - verify the blower and duct system can handle it before upgrading.
- A filter that's "too good" for the system can starve airflow just as badly as a dirty one.
Check yourself: What is a risk of installing too high a MERV-rated filter without checking the system?
- It will not fit the filter slot
- It can restrict airflow beyond what the blower and ducts were designed for
- It will lower the SEER rating
- It has no real downside
Answer: B. It can restrict airflow beyond what the blower and ducts were designed for
Ventilation & Fresh Air Requirements
Bringing Outside Air Into the System
- Modern tightly-sealed homes and commercial buildings often need mechanical ventilation to maintain healthy indoor air quality.
- ERV (Energy Recovery Ventilator): exchanges heat and humidity between incoming and outgoing air streams - good for humid climates.
- HRV (Heat Recovery Ventilator): exchanges heat only, without transferring humidity - better suited to drier climates.
- Ventilation airflow is balanced separately from the conditioning system's airflow, but both interact with total static pressure and must be considered together.
Check yourself: Which ventilation device transfers both heat and humidity between air streams?
- HRV
- ERV
- TXV
- EEV
Answer: B. ERV
Pass the Skill Ready Techs Competency Exam, get your EPA 608 card checked, and earn a verified card you can send to any employer. Free for technicians.
Next guide: EPA 608, OSHA & Jobsite Safety Study Guide